Anti-Chafe Thermal Fusion Zip Front Molded Cup High Impact Running Bra
Anti-Chafe Thermal Fusion Zip Front Molded Cup High Impact Running Bra
Anti-Chafe Thermal Fusion Zip Front Molded Cup High Impact Running Bra
Anti-Chafe Thermal Fusion Zip Front Molded Cup High Impact Running Bra
Anti-Chafe Thermal Fusion Zip Front Molded Cup High Impact Running Bra
Model
WSB-027

Item specifics

Trademark/Brand
CallTheSTYLE Custom Sportswear Manufacturer
Material
74% Nylon+26% Spandex
Type
Zip Front Sports Bra
MOQ
100 pcs per color ,can mix sizes
Feature
Eco-Friendly;Anti-shrink;Anti-Pilling
Application
Yoga;Sports;Fitness;Workout;Running;Casual
Size
EU/USA/AU Standard Size
Logo
Custom Logo
Color
Custom Color
Packing
1pc/ poly bag,80pcs/carton
Shipping
1-3 days by DHL or UPS .

Review

Description

Product Overview — Custom Womens Nylon Spandex Laser Cut Activewear Bra
Close-up front view demonstrating the auto-lock center zipper and molded cups on a fitness bra.
Premium Fabric & Design Highlights

Easy Zip-Front Access: Designed with a reliable center-front zipper. This allows athletes to easily zip up and take off the bra, entirely eliminating the struggle of pulling a sweat-soaked, highly compressive bra over the head after a grueling workout.

Thermal Fusion Edges: We replaced traditional stitching with advanced thermal fusion technology along the underband and armholes, ensuring a perfectly smooth, stitchless finish that prevents any chafing against the skin.

Targeted Laser-Cut Airflow: The racerback panel features precisely engineered laser-cut perforation holes, placed exactly in high-heat zones to dump excess body heat and moisture rapidly during intense runs.

Fixed Molded Cups: The built-in structural molded cups provide separated, bounce-free support for each breast, eliminating the hassle of removable pads shifting or folding in the washing machine.

Why Choose Our Zip Front Sports Bra

Secure Zipper Integration: Integrating a rigid zipper into 76/24 high-stretch fabric using thermal fusion is extremely difficult. Our technical team utilizes reinforced adhesive films at the zipper base and top, ensuring the bonding never splits or tears under maximum chest expansion.

Fray-Free Laser Perforation: Punching holes into spandex blends can lead to edge rolling. We use calibrated thermal laser cutters that instantly seal the micro-edges of every hole, guaranteeing they maintain their shape and won't fray over time.

Smart Hanging System: To ensure the fixed molded cups are never crushed or permanently dented during assembly, our 20,000㎡ Dongguan facility employs a fully automated smart hanging system, keeping garments suspended and pristine.

Stable High-Volume Output: With a monthly capacity exceeding 500,000 pieces, we can smoothly scale your successful product lines, offering a highly manageable 100-piece MOQ per style and color to start.

Close-up rear view showing the laser-cut ventilation holes on a custom purple sports bra.
Zip Front Sports Bra FAQ
Q:   Will the front zipper accidentally slide down during jumping or running?
A :  Absolutely not. We specifically source auto-locking zippers for our activewear. Once the zipper pull is flipped flat downwards, it mechanically locks into place and cannot slide down, no matter the impact level.
Q:   Does the zipper hardware rub against the chest?
A :   We design an internal fabric placket (a protective guard flap) that sits between the zipper and the skin, ensuring the metal or plastic teeth never touch the body.
Q:   Can the thermal fusion withstand heavy machine washing?

A :  Yes. Our thermal fusion adhesive films are industrial-grade and thoroughly wash-tested. They maintain their structural integrity and elasticity through high body heat, sweat, and repeated laundry cycles.
Q:   Can we customize the zipper pull tab with our brand's logo?
A :   Yes! Within your custom bulk order, we can attach branded silicone or metal zipper pull tabs to elevate your brand's hardware detailing.